Diamond Blade Troubleshooting of Slow Cutting Speed and Blade Life

!±8± Diamond Blade Troubleshooting of Slow Cutting Speed and Blade Life

Slow cutting speed is one of the most unfavorable features of a diamond blade. The causes usually occur when a blade is used to cut a material that is too hard for the segment. The hard material wears the exposed diamonds, but no the metal portion of the segment. The segment wears too slowly and no new diamonds are exposed, and therefore, slow cutting speed develops. Solutions include cutting the blade into a soft abrasive material like asphalt, block sandstone or dried mortar to expose the diamonds. If the this problem is allowed to continue, heat builds up and the blade begins to bounce leading to segment loss, core cracks and a very unsafe condition. At this point, a different diamond blade needs to be considered.

Other unfavorable conditions for diamond blades include short blade life. This problem usually occurs when a blade is used to cut a material that is too soft and abrasive for the segment. The abrasive material wears the metal of the segment too fast, and shorter blade life occurs. To rectify the problem, choose a more aggregate appropriate blade with a more wear resistant bond. Also check water flow and make sure the blade is rated for the equipment being used. Make sure the saw is in good condition. If these problems are not addressed, the full life and efficiency of the blade will not develop.

Customers must decide which is more important either cutting speed or blade life. Fast cutting speed will get the job done quicker and allow the contractor to move on the next project. Blade life will allow the contractor to get more out of his investment in the blade but may slow the project down. U.S. based diamond companies can make adjustments to the segments for the customer and get the project up and running quickly. By varying the size and quality of the diamonds and types of powders, the adjustments can make significant changes.

Diamond Blade Troubleshooting of Slow Cutting Speed and Blade Life

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MK 158368 MK-130 3 3 Speed Hand Held Wet Core Drill.

!±8± MK 158368 MK-130 3 3 Speed Hand Held Wet Core Drill.

www.amazon.com MK 158368 MK-130/3 3 Speed Hand Held Wet Core Drill "The MK-130/3 is a fast, efficient drilling system. Use it hand-held for up to 3" diameter and/or rig-mounted for up to 6" diameter core bit. The MK-130/3 combines a robust all aluminum housing with a compact size and powerful 17 AMP motor. The heavy-du

MK 158368 MK-130 3 3 Speed Hand Held Wet Core Drill.

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MK Diamond TX-3 Wet Cutting Tile Saw -Flood System

!±8±MK Diamond TX-3 Wet Cutting Tile Saw -Flood System

Brand : MK Diamond
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Post Date : Nov 11, 2011 08:38:19
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The innovative maintenance free guide bar system eliminates the need for regular lubrication. Made with pride in the U.S.A. Patent pending misting system significantly reduces amount of dust during cutting Built-in fully adjustable miter system for precise 45 angle cuts 55 psi pump delivers an extra fine water spray to both sides of the blade for cooling and dust control Variable height cutting head allows for plunge cutting and use of blades smaller than 10" in diameter Maintenance free guide bar system eliminates the need for regular lubrication Hinged blade guard for easy blade changes and maintenance inspection 1-3/4 HP, 120V inputWeight 85 lbs.Motor RPM 3500Blade Capacity 10-InchArbor Size 1-InchDepth of Cut 3-1/2-InchDepth of Cut at 45-Degrees 2-3/8-InchLength of Cut 24-InchDiagonally Cuts 18-Inch Tile

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Choosing the Best Tile Saw

!±8± Choosing the Best Tile Saw

Each degree of craftsmen requires a different tool to best meet their specific needs; when choosing a tile saw, it is all too critical to ensure you settle down with the right one. For the most industrious users requiring the most rugged tile saws, there are two that bring your tiling projects to a new level of efficient professionalism.

MK Diamond builds some of the most superior tile saws in the business coupling experience and innovation to bring craftsmen a tile saw unlike any other manufacturer. Their MK-100 (10") wet cut tile saw is born and made in the USA with all the power and perks professional craftsmen require from their equipment. Boasting a 1-1/2 horsepower motor that is internally cooled with a built-in fan, the tool is protected during extended use allowing you achieve the best results under any conditions. The saw is built with permanently lubricated, dual-sealed, heavy duty blade shaft bearings; this is good for several reasons: one being, the bearings are permanently lubed, so the saw always runs smooth and you never have to crack into it to monitor bearing lubrication. Another reason being, the dual-sealed bearing is ultra resistant to corrosion keeping your saw sailing smooth for longer. The saw has a linear-bearing and chrome plated guide-bar assembly for the most precise cutting, and with a variable height cutting head, the tool can beautifully plunge cut as well as use blades smaller that 10" in diameter. The MK-100's one-piece reinforced zinc-plated steel frame provides superior strength and corrosion resistance, and with a built-in water distribution system, the saw is additionally designed to supply water to both sides of the blade during cuts. This provides brilliantly smooth, clean cutting and ultimately renders this saw ideal for both heavy-duty and intricate tile work.

Dewalt's D24000 (10") wet cut tile saw is another industrial giant. The saw has a cantilevering rail/cart system that allows for a huge 24" ripping capacity (and capacity for 18" tile on the diagonal). Integrated into the tile saw's frame is a stainless steel rail system designed to ensure always accurate cuts, and although the tool's frame is built tough, its also nicely compact to simplify storage and transportation. The plunge cut capability of this saw allows craftsmen to make quick and accurate cuts for electrical outlets and etc, and with dual water nozzles that adjust for desired/optimal water placement on your blade, over-spray and mist messes are totally minimized. The saw has a powerful 1-1/2 horsepower motor built to smoothly slice through even the hardest materials like stone and porcelain; with all that power and a 3-1/8" cut capacity, this tile saw can burn through some super thick masonry. For the heaviest of industrial jobs and also for precise cutting, this saw delivers quality, power, versatility, and the authority to get your tough jobs done right. (Model number for saw with stand: D24000S)

For light users and users on a budget, MK Diamond's MK-370EXP (7") wet cut tile saw is a bear of a tool at a surprisingly good value. Despite boasting tremendous power and a seriously high-torque motor, the MK-370EXP is still perfect for home users and hobbyists. Its maintenance-free, self-lubricating pinion and gear-box assembly helps to keep the saw running smooth, while its single piece zinc-plated steel frame keeps the saw stable, sturdy, and uncommonly long-lasting. The saw also has a variable height cutting head, a fan favorite which allows craftsmen to make quick and accurate plunge cuts for electrical outlets and etc. The saw's cutting table is built with sliding aluminum die-cast for longevity and can rip 18" tile rendering this saw perfectly ready to tackle most any job you can throw at it. Home users especially appreciate the saw's trademarked MK Safeswitch which prevents the saw from engaging when the locking key is removed. Although a bit smaller than the aforementioned tile saws, the MK-370EXP is a heavy-duty machine capable of mastering nearly every application with uniquely MK Diamond quality and ease.

Choosing the Best Tile Saw

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Best Brands of Tile Saws

!±8± Best Brands of Tile Saws

As the name suggests, tile saws are used for cutting tiles. In order to meet their specific needs, craftsmen require various different tools and tile saw is one of them. While selecting the saw various factors need to be considered to have the best one so that it brings in high level of professionalism in the work. There are many tile saws manufacturer in the market and among them few are known for their variety as well as quality. Some of the best manufacturers include the following.

Dewalt

Dewalt is one of the major industrial giants which manufactures a wide range of tile saws. The company was started in the year 1924 by Raymond E. DeWalt. One of the best models made by the company is D23000, 10 inches wet saw which has a cantilevering cart system that provides huge ripping capacity of 24inches. There is a stainless steel rail system which is integrated in the saw's frame which provided accurate cuts. Moreover, besides its tough built the saw is compact in design which makes it easy to store and transport. Another top rated saw by the company is DW861W which has high power of 12.5amp capable of cutting through granite as well as porcelain material. Its D24000S is also a very popular tool which has cantilevering rail and integrated 45/22.5 degree miter so as to provide quick angled cuts.

MK Diamond

MK Diamond is another one of the best tile saw manufacturers which started its business in San Francisco in the year 1868. The company is known to produce durable, versatile and precision cutting saws. No matter whether you are a tile professional or a contractor or a do it yourselfer, there is always something with MK Diamond to get your job done in the right manner. Some of the best saws in the business which delivers innovation and best features to the craftsmen are manufactured by this company. Its MK-100 is a wet cut tile saw which provides all the perks and professionalism that a craftsmen needs from his equipment. The MK-212 series of saw by the company has 2HP direct drive motor which is fully enclosed and has plunge which is capable of cutting large sized tiles. Other features of this series include pivoting bade guard, tilting head, friction locks, built in lifting handles and many others. The other famous tile saws from the company include TX-3, MK- JCS Saws, MK-660, MK-770, MK-770 EXP and many others.

Besides Dewalt and MK Diamond there are other manufacturers of tile saws as well, which provide good variety and quality tools. Some of them include Laizhou Machinery Group Co.Ltd, Heyun International Ltd, JDR Diamond Tool Co Ltd, Hangzhou Yongfa machinery tool Co Ltd and many others. While selecting the saw machinery first of all look out for your needs and requirement. Easy handling and transportation of the tool should also be considered as an important factor. You can compare the saws manufactured by various different companies and select the one which goes best with your requirements and budget.

Best Brands of Tile Saws

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